7N Gukura kwa Tellurium no gukura
I. Gutegura ibikoresho bito no kwezwa mbere
- Guhitamo Ibikoresho Byoroheje no Kumenagura
- Ibisabwa.
- Inzira yo Kwitegura:
- Kumenagura bikabije kugeza ku bunini bwa mm5mm, hagakurikiraho gusya umupira kugeza kuri mesh 200;
- Gutandukanya Magnetique (ubukana bwa magnetique ≥0.8T) kugirango ukureho Fe, Ni, nibindi byangiza bya magneti;
- Ibimera byimbuto (pH = 8-9, abakusanya xanthate) kugirango batandukane SiO₂, CuO, nindi myanda itari magnetique.
- Kwirinda: Irinde kwinjiza ubushuhe mugihe cyo kwitegura neza (bisaba gukama mbere yo kotsa); kugenzura ubushuhe bw’ibidukikije ≤30%.
- Pyrometallurgical Kotsa na Oxidation
- Ibipimo:
- Ubushyuhe bwa Oxidation: 350-600 ° C (kugenzura ibyiciro: ubushyuhe buke bwo gusohora, ubushyuhe bwo hejuru bwa okiside);
- Igihe cyo gutwika: amasaha 6-8, hamwe na O₂ umuvuduko wa 5-10 L / min;
- Reagent: Acide sulfurike yibanze (98% H₂SO₄), igipimo rusange Te₂SO₄ = 1: 1.5.
- Imiti:
Cu2Te + 2O2 + 2H2SO4 → 2CuSO4 + TeO2 + 2H2OCu2 Te + 2O2 + 2H2 SO4 → 2CuSO4 + TeO2 + 2H2 O - Kwirinda: Kugenzura ubushyuhe ≤600 ° C kugirango wirinde guhindagurika kwa TeO₂ (ingingo itetse 387 ° C); kuvura gaze hamwe na scrubbers ya NaOH.
II. Amashanyarazi hamwe na Vacuum Gukwirakwiza
- Amashanyarazi
- Sisitemu ya Electrolyte:
- Ibigize electrolyte: H₂SO₄ (80–120g / L), TeO₂ (40-60g / L), inyongera (gelatine 0.1–0.3g / L);
- Kugenzura ubushyuhe: 30-40 ° C, umuvuduko ukabije wa 1,5-2 m³ / h.
- Ibipimo:
- Ubucucike buriho: 100-150 A / m², ingufu za selile 0.2–0.4V;
- Umwanya wa electrode: 80-120mm, uburebure bwa cathode 2–3mm / 8h;
- Gukuraho umwanda neza: Cu ≤5ppm, Pb ≤1ppm.
- Kwirinda: Mubisanzwe muyungurura electrolyte (ubunyangamugayo ≤1μm); gutunganya polike anode hejuru kugirango wirinde passivation.
- Gukwirakwiza Vacuum
- Ibipimo:
- Urwego rwa Vacuum: ≤1 × 10⁻²Pa, ubushyuhe bwa disillation 600-650 ° C;
- Ubushyuhe bwa zone ya kondereseri: 200-250 ° C, Te korohereza imyuka ≥95%;
- Igihe cyo gusibanganya: 8–12h, ubushobozi bumwe-50 kg.
- Ikwirakwizwa ry'umwanda: Umwanda utetse (Se, S) urundanya imbere ya kondenseri; umwanda mwinshi cyane (Pb, Ag) uguma mubisigisigi.
- Kwirinda: Sisitemu yo kubanziriza pompe kuri ≤5 × 10⁻³Pa mbere yo gushyushya kugirango wirinde Te okiside.
III. Gukura kwa Crystal (Icyerekezo cya Crystallisation)
- Iboneza Ibikoresho
- Gukura kwa Crystal Model: TDR-70A / B (ubushobozi bwa 30 kg) cyangwa TRDL-800 (ubushobozi bwa 60 kg);
- Ibikoresho byingenzi: Igishushanyo kinini-cyuzuye (ibirimo ivu ≤5ppm), ibipimo Φ300 × 400mm;
- Uburyo bwo gushyushya: Graphite irwanya ubushyuhe, ubushyuhe ntarengwa 1200 ° C.
- Ibipimo
- Kugenzura:
- Ubushyuhe bwo gushonga: 500-520 ° C, gushonga pisine 80-120mm;
- Gazi ikingira: Ar (ubuziranenge ≥99.999%), umuvuduko 10-15 L / min.
- Ibipimo bya Crystallisation:
- Igipimo cyo gukurura: 1-3mm / h, umuvuduko wo kuzunguruka kristu 8–12rpm;
- Ubushyuhe bukabije: Axial 30-50 ° C / cm, radial ≤10 ° C / cm;
- Uburyo bukonje: Umuringa ukonjesha amazi (ubushyuhe bwamazi 20-25 ° C), gukonjesha hejuru.
- Kugenzura Umwanda
- Ingaruka zo Gutandukanya: Umwanda nka Fe, Ni (coeffisente yo gutandukanya <0.1) yegeranya kumupaka wingano;
- Gukuraho Amagare: 3-5 inzinguzingo, umwanda wuzuye ≤0.1ppm.
- Kwirinda:
- Gupfukirana hejuru ya plaque ya plaque kugirango uhagarike Te volatilisation (igipimo cyigihombo ≤0.5%);
- Kurikirana diameter ya kirisiti mugihe nyacyo ukoresheje ibipimo bya laser (ubunyangamugayo ± 0.1mm);
- Irinde ihindagurika ry'ubushyuhe> ± 2 ° C kugirango wirinde kwiyongera kwa dislocation (intego ≤10³ / cm²).
IV. Kugenzura ubuziranenge hamwe n'ibipimo by'ingenzi
Ikizamini | Agaciro keza | Uburyo bwo Kugerageza | Inkomoko |
Isuku | ≥99.99999% (7N) | ICP-MS | |
Umwanda wuzuye | ≤0.1ppm | GD-MS (Glow Discharge Mass Spectrometry) | |
Ibirimo Oxygene | ≤5ppm | Inert Gaz Fusion-IR Absorption | |
Ubusugire bwa Crystal | Ubucucike bwa Dislocation ≤10³ / cm² | X-ray Topography | |
Kurwanya (300K) | 0.1–0.3Ω · cm | Uburyo bune |
V. Ibidukikije n’umutekano Amasezerano
- Gutunganya gaz:
- Umwuka ukaranze: Kutabogama SO₂ na SeO₂ hamwe na NaOH scrubbers (pH≥10);
- Vacuum distillation umunaniro: Hindura kandi usubize Te vapor; imyuka isigaye yamamajwe hakoreshejwe karubone ikora.
- Gusubiramo ibicuruzwa:
- Anode slime (irimo Ag, Au): Gukira ukoresheje hydrometallurgie (sisitemu ya H₂SO₄-HCl);
- Ibisigisigi bya electrolysis (birimo Pb, Cu): Garuka kuri sisitemu yo gushonga umuringa.
- Ingamba z'umutekano:
- Abakora bagomba kwambara masike ya gaze (Te vapor ni toxic); komeza umwuka mubi (igipimo cyo guhanahana ikirere ≥10 cycle / h).
Amabwiriza ngenderwaho yo gutezimbere
- Kurwanya Ibikoresho Byoroheje.
- Ikirahure cyo gukuramo ibiciro: Hindura umuvuduko ukurura ukurikije gushonga (Reynolds numero Re≥2000) kugirango uhagarike itegeko nshinga;
- Ingufu.
Igihe cyo kohereza: Werurwe-24-2025